Whole board cutting: fast, stable and high quality—Winnie

Whole board cutting: fast, stable and high quality—Winnie

In the process of laser cutting of the whole board. Due to different materials and cutting environments, poor processing in local areas often occurs.  In general, in order to deal with local faulty products. The staff will greatly affect the entire production schedule, thereby affecting laser processing effectiveness.

Based of such a problem, during the production process or before mass production. A trial cutting and mass production process is needing.

Whole plate cutting process

The cutting process of XTlaser divide into two processes: trial knife and mass production. The test knife generally chooses a round square for cutting. Generally, the size of the round square is not strictly require. But the deviation between the actual size and the cut size must determine in order to compensate for the size during mass production. The main purpose is to check whether the parameters Normal cutting, cutting section and cutting size are qualified. It is recommende to select the test knife pattern for the test.

The starting point for mass production is setting at the bottom right of the part. In order to reduce the error caused by the deformation during the cutting process. It recommende that the part be 5mm to 10mm away from the edge of the board.

Advantages of laser plate cutting

1) During the cutting process, there is no need for staff supervision. After the cutting is completed, the machine will automatically send a signal to remind the staff to replace the plate, thereby saving labor and material costs.

2) When the tool is tested, the machine will automatically compensate the dimensional deviation to the graphic of mass production. And complete the processing of the batch sheet more intelligently.

3) According to the difference in thickness, processing format and processing complexity of the plate, there are strict size requirements and stable parameters before mass production, and the quality and processing of the workpiece are high to achieve fast, stable and high-quality processing results. .

4) The micro-connection of the cutting workpiece during mass production can effectively avoid the workpiece from being warped due to the thermal deformation of the plate during the entire board cutting process, avoid parts overturning, collision, and cutting misalignment, thereby improving the smoothness of the entire board cutting.

Haimuxing’s laser plate cutting technology solves the problem of plate waste in the process of batch plate processing. It is suitable for batch and large-scale automate production, optimizing the entire production process, and greatly improving the production efficiency of laser sheet metal processing.

With the continuous innovation and application of XTlaser cutting process technology, problems such as slow perforation, slow cutting speed, difficult to cut thick plates, poor cutting cross-section quality, deviations in cutting parameters, easy thermal deformation of plates, and unstable production of the entire plate have been successively encountere. A breakthrough has achieve to achieve long-term efficient and stable operation of the equipment and help processors increase efficiency and add value.